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I need to develop an algorith to determine the optimum packing arrangement of dimensionally identical rectangles in a large rectangle of fixed size. 90 degree rotations are permitted.

I've researched in to packing problems and tried to digest the contents of a few papers, but many seem to not be directly related to my problem. They seem to be concerned with finding the minimum number of larger rectangles required to pack a fixed number of random smaller rectangles.

My problem is, how many smaller rectangles can I pack in a single large rectangle?

I'm not a mathematition - I am engineer so this problem is not so much a theoretical one - this is a pallet packing arrangement of real items and so the "theoretical optimum" packing arrangement may not be the best for me.

I need to find a compromise between optimum and simplicity as the pallets will be packed by people. I appreciate that this might be difficult to quantify so I am also looking for advice on this. I was thinking a long the lines of setting an upper bound on the number of total 90degree rotations allowed in any one arrangement, as to maintain a good amount of order in the total arrangement.

Would very much appreciate the help.

Phizzy
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  • Just to clarify: Are you talking about a Domino Tiling? https://en.m.wikipedia.org/wiki/Domino_tiling – PtH Aug 01 '18 at 12:06
  • I guess I would be yeah! Although ideally a much simpler arrangement would be better. But I'm certainly interested in the approach! – Phizzy Aug 01 '18 at 12:08
  • http://www.onpallet.com/index.php - this is EXACTLY what I'm wanting to achieve as I will be implementing the algorithm in to VBA to generate a layout. Obviously just trying to establish the fundamental maths here. – Phizzy Aug 01 '18 at 13:16
  • Please disregard previous comment about Domino Tiling. I now see that the boxes can be packed together differently. – PtH Aug 01 '18 at 14:47

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Given your requirement for simplicity I would suggest dividing the pallet into two rectangular regions and packing the objects in the first region with the longer dimension in the direction of the longer dimension of the pallet and in the remaining rectangular region of the pallet packing them rotated by 90 degrees.

Then try the same thing but starting with packing the objects in the first region with the longer dimension in the smaller dimension of the pallet (obviously not necessary for a square pallet).

With such a simple arrangement, for any real world situations I can imagine, a simple brute-force search should be fast enough here.

The following python script can be a start for you (multiply licensed under any license approved by the Open Source Initiative, with addition of WTFPL):

#! /usr/bin/python

import math

pallet_width = 80.
pallet_length = 100. # assumed > width

object_width = 4.1
object_length = 7.3 # assumed > width

def simple_pack(target_width, target_length, object_dim1, object_dim2):
    return math.floor(target_width / object_dim1) * math.floor(target_length / object_dim2)

max_length_to_length = int(math.floor(pallet_length / object_length))
max_length_to_width = int(math.floor(pallet_width / object_length))

best_L2L_packing = 0
for i in range(max_length_to_length, 0, -1):
    # i is the number of objects packed in length-to-length direction
    packed_L2L = i * int(math.floor(pallet_width / object_width))
    remaining_length = pallet_length - i * object_length
    total_packing = packed_L2L + int(simple_pack(remaining_length, pallet_width, object_width, object_length))
    if total_packing > best_L2L_packing:
        best_L2L_packing = total_packing
        best_L2L = i
        print "L2L=", i, "packing=", best_L2L_packing

print "% L2L efficiency =", best_L2L_packing * object_width * object_length / float(pallet_width * pallet_length)

best_L2W_packing = 0
for i in range(max_length_to_width, 0, -1):
    # i is the number of objects packed in length-to-width direction
    packed_L2W = i * int(math.floor(pallet_length / object_width))
    remaining_width = pallet_width - i * object_length
    total_packing = packed_L2W + int(simple_pack(remaining_width, pallet_length, object_width, object_length))
    if total_packing > best_L2W_packing:
        best_L2W_packing = total_packing
        best_L2W = i
        print "L2W=", i, "packing=", best_L2W_packing

print "% L2W efficiency =", best_L2W_packing * object_width * object_length / float(pallet_width * pallet_length)
Ron Kaminsky
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  • Definitely marking this answer as correct as it pointed me in the right direction. I took your advice but expanded on it by iterating the number of boxes which were reduced along both the width and length, calculating the remaining area and repeating the process of finding out how many box can fit in the area. – Phizzy Aug 02 '18 at 12:27
  • Only had to iterate 3 times to provide a practical solution to my problem. Thanks very much. – Phizzy Aug 02 '18 at 12:27
  • My pleasure, @Phizzy. I had thought of suggesting recursive application, but had the impression that simplicity was really more important. – Ron Kaminsky Aug 02 '18 at 18:08