PVA support with small tolerances

Question

I am at the moment designing some in place mechanical parts. Something like two cylinders that rotate with respect to each other. I need in my design some overhangs that cannot be printed and I was thinking of using soluble supports to be able to print these overhangs. I am afraid that by using something like PVA the PVA will end up between the two parts and glue the together.

Does anyone have any experience with this? Can something be done about this apart from 'not using PVA'?

Edit:

Here is an (minimal) example of an object I would be worried about. The blue and red cylinders are supposed to turn around each other and there is a cutout in the blue cylinder that will need support (the bridge is to long to print without support).

Answer 1

You've not stated this, but one must presume that you have a dual or multi-material extruder equipped printer.

Because PVA dissolves in water, the supports will be eroded on contact when the part is immersed. As the PVA dissolves, it increases the concentration of PVA in the water, but only slightly. You would have to agitate the water, change it if you feel it is becoming too concentrated. At some point, you should be able to rotate the cylinders, creating more turbulence, causing more PVA to dissolve into the water.

If you are determined enough, you can cause all of the PVA to dissolve, followed by a rinse with clean water. This would remove any residual PVA.

The water containing the dissolved PVA is somewhat sticky, but would not glue parts together if the parts were thoroughly rinsed. It's not out of the question to use an ultrasonic cleaner with plain water to provide sufficient turbulence, again changing the water periodically to keep the concentration low.

If you use an ultrasonic cleaner, test a sample of your print filament to determine if the heat generated will soften the plastic. I've had success with PVA to the extent that I have not had to use an ultrasonic cleaner to remove it.