I'm starting to get familiar with 3D printers. I wish to know if printing details the size of 10-7 m (3.9*10-6 in) is possible these days with metals or any other material.
If anyone has information or articles as leads, I would really appreciate it.
You can get the 0.1 micron (100 nm) resolution with a 2-photon 3D printer, but only in a polymer resin. Nanoscribe, in Germany, pioneered this technology, see Mechanical Microstructures.
Their commercial printer, the Photonic Professional GT, is about $350,000 US with software and accessories. There is some work being done to replicate the 3D printed polymer in metal using electroless plating or ALD (atomic layer deposition). Other techniques are in development.
None of the direct metal 3D printing processes come close to your 0.1 micron resolution, although the field is rapidly evolving. Only a couple of years ago, direct metal 3D printing was all based on powder bed fusion. Now binder jet technology as been adapted to metals and, very recently, Xjet has developed a nanoparticle 3D printer. It prints "ink" composed of metal or ceramic nanoparticles suspended in a liquid. The minimum layer thickness is 1 to 2 microns. They have not released XY resolution data yet.
A good overall reference for the various 3D printing techniques (including Xjet, but not Nanoscribe) can be found at Explaining The Future - 3D Printing.
There's atom-based-printing 3D printers that only some universities have.
There aren't other 3D printers that can get even 0.001 mm precision, you want 0.0001 mm, that's pretty dicey. Just breathing on the device will make it shift a layer. Just walking on the floor next to such a device would kill it.
This one works with resins though, Ultra-High Resolution 3D Printing at the Micro-Scale with Nanoscribe.
There are no 3D printers (that I'm aware of) that can do 0.0001 millimeters, hobbyist or industrial, plastic or metal. For that matter I think you'll be hard pressed to find a CNC mill with that type of tolerances.
Sorry!
Today, only SLA/DLP will give features of that size (if even these technologies do), and I am unaware of anyone using these technologies to print with metals today.
